Mancuso Chemicals is a specialist in the production of foundry resin systems,
we manufacture the full spectrum of products for no bake, cold box and
hot box applications.
No Bake Binders and catalysts:
| Rapidur™ Polyurethane Binders | Standard Series – High strength, fast curing, cost effective Phenolic Urethane binders |
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| Ultra Series – Advanced binders offering Low VOC / Low HAP’s, Napthalene depleted solvents | |
| Novus Series – Brand new technology line of Rapidur binders with the lowest levels of odor and irritation ever provided to the industry | |
| Aludur Polyurethane Binders for Non-Ferrous – cost effective 3 part systems with superior shake-out | |
| Basic Series – designed for use with Olivine sand or ultra hot sands with long work times | |
| Rapidset Series – Polyol-Urethane Binders for Non-Ferrous – 2 and 3 part systems with low odor and excellent shake-out | |
| NB Furan Resins | Technologically unsurpassed resins covering high furfuryl alcohol content, zero water, zero nitrogen binders to highly engineered hybrid furan resins to maximize performance and cost
The latest MAX technology makes the best products on the market even better with superior product stability, better performance in high temperature and high humidity molding conditions; resulting in stronger molds and cores that have significantly improved shelf heat life in hot and humid storage conditions Complementary TSA and XSA acids with industry leading lowest levels of free sulphuric acid for better sand control and usability |
| Resital™ Acid Cured Phenolic | Traditional low cost binders updated with the latest technology for improved H&S |
| Resyd™ Alkyd Resins | MR/LF Series – Alkyd Urethane binders for molds and cores |
| LinOil | Linseed core oil resins |
| K-Set™ Alkaline Phenolic Resin | Ester cured phenolic resins system specially formulated for superior shelf life |
| Inorganic No Bake | Coming soon |
Cold Box Resins:
A complete range of systems to provide fast curing, high up front strength development, long bench life, high humidity resistance and long core storage.
| Rapidcure™ Phenolic-Urethane Binder Systems |
Xtra, Ultra and Novus series of resins, for low resin, high productivity and extreme operating conditions |
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| Aluset – Aluminium Specific Cold Box Systems | |
| Epoxy/Acrylic Systems | EZSet™ Sahara – 2 part Epoxy/Acrylic SO2 Cold Box Resins
EPOSET™ – One part SO2 resin that contains no CUMENE HYDROGENPEROXIDE in the binder |
| Rapidtec™ Phenolic / CO2 cured | Rapidtec™ 204 is an alkaline water-based organic resin and the most environmentally friendly gas cured organic binder process available |
Heat Activated Resins:
Highly engineered systems to provide fast curing with low curing temperatures, high strength development, long bench life, low gas evolution, high humidity resistance.
| Hot Box Binder System | Reactive urea cured Furan and Phenolic resins with high strength at low cure temperatures, extremely long bench life for superior casting finish
Full range of complementary catalysts and third part additives |
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| Inorganic Binder System | Cutting edge sodium silicate based resins with ultra low emissions and high productivity |
3D Printer Resins:
Chemically-cured, furfuryl-alcohol based binders and acid activators for making high strength cores & molds in a wide variety of silica sand & ceramic casting media (such as cerabeads) with low Acid Demand Values (ADV). Highly engineered systems utilising high FA content, zero nitrogen and very low water that provide fast curing, high strength development, and minimal sand cleaning when extricated from the printer bed. Cores and molds possess long shelf life, low gas evolution, high humidity resistance, with good collapsibility and excellent shakeout.
| Furan 3D Jet Resin Binders | Furan 100 3DJet – A high FA resin with a built-in plasticizer additive for larger cores or molds
FuturAN 150 3DJet – BPA free resin utilising a phenol-derivative component that provides fast curing. Displays excellent cold strength and superior hot strength properties FuturAN 180 3DJet – Traditional type product used as a standard on 3D print machines. |
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| Complementary CATASOL 3DJet core printing catalysts | Catasol H300.1 3DJet – Slow (TSA)
Catasol H9369 3DJet – Medium (BSA/TSA) Catasol H962 3DJet – Fast (BSA) Catasol H965 3DJet – Very Fast (BSA) |
